Zero Cottage 2012 in Review, All, Apartments, Custom, Green, LEED
San Francisco, California



large image slideshow

The solar array is up and functioning, kicking out 15 KW on a sunny day.

View from the pedestrian passage.

Zero Cottage is an investigation of compact, sustainable urban development and a contemporary approach to living and working. The cottage is composed of a 712-square-foot living space set over a 430-square-foot workshop. It pairs with an existing building to complete a flexible, mixed-use compound that also includes a two-bedroom flat, studio apartment and storefront space.

The free-standing addition presented an opportunity to explore advanced sustainable design, construction techniques, materials and technologies, with a goal of achieving Passive House and Net-Zero Energy certification. The cottage is certified LEED for Homes Platinum. It is expected to be the first Passive House-certified home in San Francisco when certification is confirmed later this year. Net Zero Energy certification is expected after a year of actual energy use monitoring.

 

Building features

  • A simple form that facilitates efficient construction while establishing open interior spaces.
  • An easy-to-install exterior rainscreen system designed and prototyped by David Baker Architects. Salvaged and new metal shingles quickly slide into the custom metal clips and are easily moved or replaced. Playful planter box shingles, home to an herb garden, move with the seasons. 
  • Robust Passive House construction combining continuous exterior foam insulation, a near airtight membrane, and triple-glazed windows. The resulting air-change-per-hour rating of around 0.5 necessitates a heat-recovery ventilating (HRV) system that eliminates the need for conventional heating by recovering 92% of waste heat. On warmer days, the high level of insulation and building mass greatly minimizes heat gain.
  • Charred-wood siding using maple flooring salvaged from a previous adaptive re-use project.
  • A mix of advanced LED fixtures, most dimmable, that greatly reduce the total wattage used for lighting
  • Vegetated roof incorporating used Ducati tires and container vegetable garden designed by David Fletcher, Fletcher Studio
  • A 3-kilowatt photovoltaic system mounted on a custom frame designed and fabricated by Henry Defauw. The array, which doubles as an entry stair canopy, generates more energy than the cottage uses.
  • Stormwater runoff from both structures is channeled to detention basins and allowed to slowly infiltrate the groundwater system.

Interior features

  • An open, efficient two-level plan that makes the most of the modest space. 
  • Carefully sited windows framing views of the city without compromising privacy.
  • A light monitor enhancing light and natural ventilation, and providing roof access.
  • Interiors aesthetically aligned with the main flat, yet distinct in their materials and finishes.
  • Recycled wood floors (the same wood used for the charred siding) simply treated with a VOC-free, easy-to-maintain monocoat flaxseed oil.
  • Custom cabinetry by Kevin Clarke made from framing lumber salvaged from the existing shed structure removed from the site and construction waste.
  • VOC-free plaster walls offering easy long-term maintenance (no repainting) and increased building mass.
  • Custom daybed and desk by David Pierce, Ohio Design.
  • Custom bed designed and made by David Baker.
  • Energy-efficient, compact appliances.

Landscape and grounds

• Updated permeable and drought-tolerant landscape designed by David Fletcher, Fletcher Studio.

• Mural by artist Andrew Schoultz.

• "Why," a remnant of the "17 Reasons Why" sign, a former local landmark.

 

About the Shotwell Compound

The cottage continues the evolution of an urban site that predates the 1906 earthquake. The original compound comprised an upstairs flat set above a ground-floor grocery store, and additional living quarters in the rear yard. Today, the Zero Cottage stands in back, the studio apartment is rented through Airbnb, and David Baker and his partner, Yosh Asato, have launched StoreFrontLab, a community-focused cultural initiative that gives the historic commercial space a new public purpose, rooted in the neighborhood's contemporary culture. Over time, the flexibility of the compound's components will support a wide range of uses and configurations.

The Prickly Pear on the vegetated roof.

GREEN ROOF

The roof of Zero Cottage hosts a vegetated roof, vegetable planters, composting, solar electric generation panels, a passive solar hot water collector and storage system, and a passive solar roof monitor that provides access as well. A lot going on in 430 sf.

Click here to view solar system output.

The Photovoltaic solar collector array is sized at 3KV, enough to generate more energy than the Zero Cottage uses on a net yearly basis.

The Luminalt guys connecting the PV panels.

Dbarchitect custom rainscreen clip development: Original prototype, modification, folded clip ready to install.

RAINSCREEN

The exterior metal siding is a "rainscreen", or a ventilated weather and UV barrier over rigid insulation and a water/air barrier.

The tiles are 12" wide by 17.5" high. The highlight tiles are industrial waste from the Zahner Company, sheet metal fabricators of many well know buildings designed by star architects. Field metal was fabricated locally from mild steel which is allowed to rust, galvanized steel, and mirror stainless steel. I wouldn't recommend this for a client as there are some interesting reflection and glare effects which might get you into trouble in a more public space.

The tiles are help on with a Dbarchitect designed custom micro-manufactured stainless steel clip. This allows the tiles to be individually removed and replaced. 

There were three custom planter tiles fabricated from stainless steel. These hang from the same clips and can be relocated anywhere on the tiled elevation.

There is also a clear plastic tile as a window t the batten and ridgid insulation view.

The tiles rattle a bit in the wind. I choose to think of this as a charming effect sililar to rain on a steel roof. Others might not be so amused.

The charred wood finish test.

Charred wood siding installed.

CHARRED WOOD

Salvage wood flooring from one of our projects, the Pasta Factory at Tassafaronga, was not only used for the living area flooring but also was charred for use as exterior siding.

Integral Impact's graph of energy use versus production.

ENERGY PERFORMANCE

Primary Energy Demand:        26.6 kBTU/(ft2yr)

Annual Heat Demand:             3.88 kBTU/(ft2yr)

Heating Load:                            2.47 BTU/(ft2hr)

Cooling Load:                            0 BTU/(ft2hr)

Total Site Energy Demand:     3012 kWh/yr

Total Onsite PV Production:    3876 kWh/yr

Pressurization Test Result:     0.43 ACH50

PASSIVE HOUSE DESIGN

Envelope: 

Roof- R-51.2

Walls: R-29.2

Floor: R-41.3

Windows and Doors:

Sorpetaler TF 78B triple argon

U-Frame: 0.23 BTU/hr.ft2.F

U-Glazing: 0.123 BTU/hr.ft2.F

SHGC: 0.49

Systems:

HRV (Heat Revovery Ventilator): Zehnder ComfoAir 200 •

Space Heating: Electric radiant

PV: Sanyo HIT Double 195 PV

Solar DHW: Sunearth Passive “Breadbox”

CERTIFICATIONS

 

As an experimental dwelling we decided to pursue several third party certifications.

Passivhaus

Zero Cottage is certified as a Passive House by Passive House Institute US | PHIUS.

Zero Cottage is certified at the Platinum level of LEED for Homes.

LEED for Homes Platinum

Zero Cottage has received Platinum certification from the USGBC.

Zero Cottage is Green Point Rated.

GreenPoint Rated

This regional residential certification from Build It Green has a threshold of 50 points. Zero Cottage achieved 203 points. Visit the Build It Green web site for more information: http://www.builditgreen.org/

NetZero Certification by the Living Bui;ding Challenge.

International Living Building Challenge Net Zero Certification

Pending one year of actual use data. More information at ILBI.org/lbc/netzero

The small kitchen features Energy Star energy-efficient appliances.

The industrial alternating-tread ship ladders were fabricated for refineries.

INTERIOR

Interior materials are no VOC (Volatile Organic Compounds): For example, the walls are plaster with no paint; the floor is recycled factory flooring from a project the firm did in Oakland finished with pigmented flaxseed oil. The same wood is used for the exterior charred-wood siding.

The bathroom tile is primarily Heath factory seconds.

2012.03.02

CONSTRUCTION TIMELINE

2012.02.12

2011.11.14

2011.10.21

2011.10.07

2011.06.17 The foundation is done and ready for framing.

The w1ndows are taped into the continuous membrane.

The salvage floor being installed.


PDF Icon20816 Shotwell Cottage Set 2011 July 08

PDF set of construction drawings

 

Zero Cottage Area Tabulation

Living

     Level 3     313 SF 

     Level 2     399 SF

Total Living   712 SF

Studio

     Level 1     430 SF

TOTAL         1,142 SF

Check out the Zero Cottage Blog for updates and detailed information: http://zerocottage.net
project data
Shotwell Zero Cottage
20816
San Francisco, California
Under Construction
certification
LEED for Homes
Registered
GreenPoint Rated
Registered
PassivHaus
Registered